The process starts with a site survey and accurate measure-up. Boundary walls, brick pillars, and uneven post positions are recorded so the fabrication drawing reflects what is actually there. Material and style are selected at this stage, steel, wrought iron, or timber, with the gate’s weight and intended use informing the frame specification and hinge sizing.
Fabrication is carried out to the measured dimensions, with hinge placement positioned for the chosen automation setup from the start. Fitting a motor to a gate whose hinges were not placed with automation in mind is a common cause of opener problems; specifying it correctly at manufacture avoids that entirely. Powder-coated or galvanised finishes are applied before delivery.
Bespoke does not automatically mean slow or expensive. Many Rayleigh entrances with non-standard widths or period brickwork are straightforward to measure and fabricate once the survey is done. The survey also checks Essex planning character requirements where gate style needs to complement existing boundary materials, so the finished gate suits the property as well as the opening.
Why Choose Us
Why Rayleigh Electric Gates for bespoke design & manufacture?
Accountability, local knowledge, and a single scope that covers fabrication, groundwork, and wiring, not just the gate itself.
One Scope, No Gaps
Groundwork, post foundations, and 18th Edition wiring are quoted alongside the gate, no separate contractors to coordinate.
Local Installer Arranged
A survey covers the entrance and specifies the gate for your exact opening and post setup.
DHF & Gate Safe Standards
Safety edges and photocells are specified to DHF and Gate Safe standards on every automation-ready gate we arrange.
Automation Planned from Day One
Hinge load rating and placement are confirmed for the chosen operator before fabrication, so the motor fits without modification.
Survey Before Any Commitment
The site survey happens before fabrication is agreed, so dimensions and material choices are confirmed against the actual entrance.
Swing, Sliding & Cantilever Options
Gate type is matched to available side run and ground conditions at survey, not assumed from the enquiry form alone.
How It Works
From first enquiry to finished gate in three steps
Tell us the opening width, post or pillar type, and whether you want automation. We schedule a survey and quote.
02
Survey, Specify & Fabricate
The survey measures the entrance, confirms material and style, and the gate is fabricated to those exact dimensions with automation hinge placement included.
03
Deliver, Install & Commission
The finished gate is delivered, hung on the prepared posts or pillars, and the operator and safety devices are commissioned and tested on site.
Can a bespoke gate be made to fit an awkward or unusually wide driveway?
Yes. A made-to-measure gate is the standard approach where the opening is an unusual width, the ground is uneven, or the boundary has brick pillars that are not perfectly square. The gate is designed around the actual space rather than forcing a standard size into it.
Will a custom gate work with an electric opener later?
Yes, if automation is planned from the start. Gate leaf weight, balance, and hinge position all affect which operator will work. Specifying these at manufacture avoids the alignment and load problems that come from retrofitting a motor to a gate not designed for one.
What happens if I delay replacing a gate that is already sticking or dragging?
A gate that drags puts stress on the hinges and posts with every cycle. Left long enough, the post fixings loosen or the pillar face cracks, which turns a straightforward gate replacement into a more involved groundwork job.
Is a bespoke gate only suitable for larger or higher-value homes?
No. Many enquiries come from homeowners whose opening simply does not suit a standard size, or whose existing gate is failing. Suitability to the entrance is the main reason, not the value of the property.
Are there any planning rules that affect gate design in Essex?
Permitted development rules apply to gate height and position relative to the highway. Where a property is in a conservation area or has an Article 4 direction, style and material may also need to match the boundary character. The site survey checks these points before fabrication is agreed.
Describe the width, slope, and access needs. We schedule a survey, specification, and quote for the full job: gate, groundwork, and wiring in one scope.